Engineering Degree Guides

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Nakasawa – ONGC Mesana Assam Field Visit

Nakasawa, a company composed of professionals specialized in designing upstream technologies and large scale equipment manufacturing, dedicated solely on servicing the Thermal Enhanced Oil Recovery (EOR) niche market. During the fourth quarter of 2019 Nakasawa introduced their innovative EOR technologies, that have been successfully implemented in the Faja del Orinoco Heavy Oil fields in Venezuela, to the engineers at the ONGC Mehsana Asset Fields in Mehsana, India.

Throughout the technical meeting Nakasawa presented various business models that they believe are best suited for the India Heavy Oil Market. Following the technical meeting the engineers from Nakasawa traveled to the Mehsana Oil Fields that have been selected as candidates for Steam Injection utilizing CSS, the overall visit was mutually beneficial and the future looks bright for potential EOR implementation in India’s heavy oil fields. Although ONGC is in the early stages trialing EOR techniques into their Mature Oil Fields, they have the potential to develop these fields into a major source of revenue in jobs created and increased oil production that will become a considerable benefit for the country’s economy.

EOR techniques, specifically Cyclic Steam Stimulation have proven to be one of the top and quite possibly the most beneficial method of recuperating oil production from an aging heavy oil reservoir. With a multitude of real world before and after CSS production samples that reaffirm the Thermal EOR processes, such as Venezuela’s Faja del Orinoco Heavy Oil Fields, The Sultanate of Oman’s Mukhaizna Oil Fields, and China’s Xinjiang Oil Fields.
For this exact reason Nakasawa has since its inception solely focused on furthering the development of innovative Steam Injection technologies along with the feedback from the operators at the well sites Nakasawa has been able to achieve major milestones in the designs of their Thermal EOR equipments.

NAKASAWA MINING & ENERGY LTD., integrated expertise is available to organize, streamline and deploy resources – human, material, and technology to address immediate operator challenges and accelerate value accrual from EOR Steam Injection.

Improve the Average Recovery Factor

  • Nakasawa has introduced the SUPER MATROID HEATER an innovative technology that helps reach and recover more oil in tertiary recovery operations.

Designed to be Economical and Quickly Implemented.

  • Our manufacturing facility is a high-tech fully automated mega assembly plant, capable of mass-producing reliable and efficient steam injection systems for immediate deployment.
  • We are continuing to invest in innovating our products in collaboration with customers to create sustainable innovations that are tailor-made for the unique needs of each market.

Nakasawa – Oil India Limited Meeting

Nakasawa, a company composed of professionals specialized in designing upstream technologies and large scale equipment manufacturing, dedicated solely on servicing the Thermal Enhanced Oil Recovery (EOR) niche market. During the fourth quarter of 2019 Nakasawa introduced their innovative EOR technologies, that have been successfully implemented in the Faja del Orinoco Heavy Oil fields in Venezuela, to the engineers at the Oil India Limited (OIL) New Delhi, India main offices.

Throughout the technical meeting Nakasawa presented their innovative EOR technologies that they believe are best suited for the India Heavy Oil Market. Although OIL has begun to introduce EOR techniques into their Mature Oil Fields, they have the potential to still farther advance the development of these fields into a major source of revenue in jobs created and increased oil production that will become a considerable benefit for the country’s economy.

EOR techniques, specifically Cyclic Steam Stimulation have proven to be one of the top and quite possibly the most beneficial method of recuperating oil production from an aging heavy oil reservoir. With a multitude of real world before and after CSS production samples that reaffirm the Thermal EOR processes, such as Venezuela’s Faja del Orinoco Heavy Oil Fields, The Sultanate of Oman’s Mukhaizna Oil Fields, and China’s Xinjiang Oil Fields.
For this exact reason Nakasawa has since its inception solely focused on furthering the development of innovative Steam Injection technologies along with the feedback from the operators at the well sites Nakasawa has been able to achieve major milestones in the designs of their Thermal EOR equipments.

NAKASAWA MINING & ENERGY LTD., integrated expertise is available to organize, streamline and deploy resources – human, material, and technology to address immediate operator challenges and accelerate value accrual from EOR Steam Injection.

Improve the Average Recovery Factor

  • Nakasawa has introduced the SUPER MATROID HEATER an innovative technology that helps reach and recover more oil in tertiary recovery operations.

Designed to be Economical and Quickly Implemented.

  • Our manufacturing facility is a high-tech fully automated mega assembly plant, capable of mass-producing reliable and efficient steam injection systems for immediate deployment.
  • We are continuing to invest in innovating our products in collaboration with customers to create sustainable innovations that are tailor-made for the unique needs of each market.

Nakasawa – Dongying Oil & Gas Conference

Nakasawa, a company composed of professionals specialized in designing upstream technologies and large scale equipment manufacturing, dedicated solely on servicing the Thermal Enhanced Oil Recovery (EOR) niche market. During the third quarter of 2019 Nakasawa participated in and exhibited their innovative EOR technologies and equipments at the 12th Annual China Dongying International Petroleum and Petrochemical Equipment & Technology Exhibition.

During the three day exhibition Nakasawa’s EOR equipments were on display for all visitors to inspect and walk-through. We are truly pleased with the feedback we received from the attendees and to the generosity and care of the Chinese people as a whole, the exhibition was an excellent example of a well organized successful technological conference.

EOR techniques, specifically Cyclic Steam Stimulation have proven to be one of the top and quite possibly the most beneficial method of recuperating oil production from an aging heavy oil reservoir. With a multitude of real world before and after CSS production samples that reaffirm the Thermal EOR processes, such as Venezuela’s Faja del Orinoco Heavy Oil Fields, The Sultanate of Oman’s Mukhaizna Oil Fields, and China’s Xinjiang Oil Fields.
For this exact reason Nakasawa has since its inception solely focused on furthering the development of innovative Steam Injection technologies along with the feedback from the operators at the well sites Nakasawa has been able to achieve major milestones in the designs of their Thermal EOR equipments.

NAKASAWA MINING & ENERGY LTD., integrated expertise is available to organize, streamline and deploy resources – human, material, and technology to address immediate operator challenges and accelerate value accrual from EOR Steam Injection.

Improve the Average Recovery Factor

  • Nakasawa has introduced the SUPER MATROID HEATER an innovative technology that helps reach and recover more oil in tertiary recovery operations.

Designed to be Economical and Quickly Implemented.

  • Our manufacturing facility is a high-tech fully automated mega assembly plant, capable of mass-producing reliable and efficient steam injection systems for immediate deployment.
  • We are continuing to invest in innovating our products in collaboration with customers to create sustainable innovations that are tailor-made for the unique needs of each market.

Nakasawa – PetroChina Karamay Field Visit

Nakasawa, a company composed of professionals specialized in designing upstream technologies and large scale equipment manufacturing, dedicated solely on servicing the Thermal Enhanced Oil Recovery (EOR) niche market. During the third quarter of 2019 Nakasawa visited China’s largest heavy oil fields in Karamay, Xinjiang Province. The location is where the two (2) 60MMBTU Steam Generators equipped with Nakasawa’s patented Super Matroid Heater for PetroChina Xinjiang are currently working successfully.
The results of the Super Matroid Heater speak for themselves, with lower required treated water, lower burner fuel consumption, producing higher steam quality (up to 95%) to be injected into the oil reservoir that translates into even higher increased production than standard steam injection methods. All of this without the need for any auxiliary heat exchangers or other external equipment.

EOR techniques, specifically Cyclic Steam Stimulation have proven to be one of the top and quite possibly the most beneficial method of recuperating oil production from an aging heavy oil reservoir. With a multitude of real world before and after CSS production samples that reaffirm the Thermal EOR processes, such as Venezuela’s Faja del Orinoco Heavy Oil Fields, The Sultanate of Oman’s Mukhaizna Oil Fields, and China’s Xinjiang Oil Fields.
For this exact reason Nakasawa has since its inception solely focused on furthering the development of innovative Steam Injection technologies along with the feedback from the operators at the well sites Nakasawa has been able to achieve major milestones in the designs of their Thermal EOR equipments.

To learn more about Nakasawa’s Super Matroid Heater, please contact us directly.

NAKASAWA MINING & ENERGY LTD., integrated expertise is available to organize, streamline and deploy resources – human, material, and technology to address immediate operator challenges and accelerate value accrual from EOR Steam Injection.

Improve the Average Recovery Factor

  • Nakasawa has introduced the SUPER MATROID HEATER an innovative technology that helps reach and recover more oil in tertiary recovery operations.

Designed to be Economical and Quickly Implemented.

  • Our manufacturing facility is a high-tech fully automated mega assembly plant, capable of mass-producing reliable and efficient steam injection systems for immediate deployment.
  • We are continuing to invest in innovating our products in collaboration with customers to create sustainable innovations that are tailor-made for the unique needs of each market.

Nakasawa – PDO Meeting

Nakasawa, a company composed of professionals specialized in designing upstream technologies and large scale equipment manufacturing, dedicated solely on servicing the Thermal Enhanced Oil Recovery (EOR) niche market. During the second quarter of 2019 Nakasawa introduced their innovative EOR technologies, that have been successfully implemented in the Faja del Orinoco Heavy Oil fields in Venezuela, to the engineers at the Petroleum Development Oman (PDO) main offices located in Muscat, Oman.

Throughout these technical meetings Nakasawa presented various business models that they believe are best suited for the Sultanate of Oman’s Heavy Oil Market. Although PDO has already gone through many pilot tests of different EOR techniques into their Mature Oil Fields. Nakasawa believes they have the potential to further increase the production of these fields by implementing a massification of steam generator units which will translate into a major source of revenue in jobs created and greater recuperation of oil production that will become a considerable benefit for the country’s economy.

EOR techniques, specifically Cyclic Steam Stimulation have proven to be one of the top and quite possibly the most beneficial method of recuperating oil production from an aging heavy oil reservoir. With a multitude of real world before and after CSS production samples that reaffirm the Thermal EOR processes, such as Venezuela’s Faja del Orinoco Heavy Oil Fields, The Sultanate of Oman’s Mukhaizna Oil Fields, and China’s Xinjiang Oil Fields.
For this exact reason Nakasawa has since its inception solely focused on furthering the development of innovative Steam Injection technologies along with the feedback from the operators at the well sites Nakasawa has been able to achieve major milestones in the designs of their Thermal EOR equipments.

NAKASAWA MINING & ENERGY LTD., integrated expertise is available to organize, streamline and deploy resources – human, material, and technology to address immediate operator challenges and accelerate value accrual from EOR Steam Injection.

Improve the Average Recovery Factor

  • Nakasawa has introduced the SUPER MATROID HEATER an innovative technology that helps reach and recover more oil in tertiary recovery operations.

Designed to be Economical and Quickly Implemented.

  • Our manufacturing facility is a high-tech fully automated mega assembly plant, capable of mass-producing reliable and efficient steam injection systems for immediate deployment.
  • We are continuing to invest in innovating our products in collaboration with customers to create sustainable innovations that are tailor-made for the unique needs of each market.

Nakasawa – Pemex Meeting

Nakasawa, a company composed of professionals specialized in designing upstream technologies and large scale equipment manufacturing, dedicated solely on servicing the Thermal Enhanced Oil Recovery (EOR) niche market. During the first quarter of 2019 Nakasawa introduced their innovative EOR technologies, that have been successfully implemented in the Faja del Orinoco Heavy Oil fields in Venezuela, to the engineers at the PEMEX Samaria Luna Fields in Villahermosa, Tabasco. 

Throughout these technical meetings Nakasawa presented various business models that they believe are best suited for the Mexico Heavy Oil Market. Although PEMEX is only beginning to introduce EOR techniques into their Mature Oil Fields, they have the potential to develop these fields into a major source of revenue in jobs created and increased oil production that will become a considerable benefit for the country’s economy.

EOR techniques, specifically Cyclic Steam Stimulation have proven to be one of the top and quite possibly the most beneficial method of recuperating oil production from an aging heavy oil reservoir. With a multitude of real world before and after CSS production samples that reaffirm the Thermal EOR processes, such as Venezuela’s Faja del Orinoco Heavy Oil Fields, The Sultanate of Oman’s Mukhaizna Oil Fields, and China’s Xinjiang Oil Fields.

For this exact reason Nakasawa has since its inception solely focused on furthering the development of innovative Steam Injection technologies along with the feedback from the operators at the well sites Nakasawa has been able to achieve major milestones in the designs of their Thermal EOR equipments.

NAKASAWA MINING & ENERGY LTD., integrated expertise is available to organize, streamline and deploy resources – human, material, and technology to address immediate operator challenges and accelerate value accrual from EOR Steam Injection.

Improve the Average Recovery Factor

  • Nakasawa has introduced the SUPER MATROID HEATER an innovative technology that helps reach and recover more oil in tertiary recovery operations. 

Designed to be Economical and Quickly Implemented.

  • Our manufacturing facility is a high-tech fully automated mega assembly plant, capable of mass-producing reliable and efficient steam injection systems for immediate deployment.
  • We are continuing to invest in innovating our products in collaboration with customers to create sustainable innovations that are tailor-made for the unique needs of each market.

Understanding Water Injection and its Implication in EOR

Water injection in Enhanced Oil Recovery

As opposed to recovering oil naturally from a producing well, Enhanced Oil Recovery (EOR) refers to the use of additional engineering techniques to improve and increase the amount of recovered oil. Primary EOR methods include chemical injection, gas injection, steam injection, thermal injection, and more. While the use of gas injection accounts for about 60% of EOR method usage, production companies are achieving great results using water injection to recover oil.

Water Injection and How It Works

One of the secondary EOR production processes, water injection, sometimes called waterflooding, is commonly used for onshore and offshore developments. For this injection method, injection wells are drilled into reservoirs and water is introduced into those reservoirs to stimulate oil production. The method is not only used to boost depleted pressure within reservoirs but it can also move the oil as well.

While injecting water helps to increase exhausted pressure inside the reservoir, it also helps to move the oil around. The injected water sweeps any remaining oil from the reservoir to the production wells for recovery whether the injection is used after well production has already been exhausted or prior to reservoir production having been drained.

Waterflood Methods

Waterflooding in EOR methods

While the water used for this method can come from a number of sources, most of such water is some form of brine. It’s important that the water used be able to work within the formation. Sometimes it’s necessary for the water to be treated or filtered prior to use so no debris is present to clog the pores of the well and an environment for bacteria growth isn’t created. It’s not uncommon for oxygen to be removed from the water in an effort to minimize the risk of corrosion within the reservoir.

Water-injection wells can be specifically drilled for this method though some elect to simply convert production wells into injection wells. Once the water is pumped into the reservoir, gravity forces the liquid to move within the formation. The method positions water tanks in locations above the well and it’s directed straight to the wellbore.

Improved Oil Recovery Using Injected Water

Oil production without the use of any additional methods like waterflooding usually achieve the recovery of 30 to 35 percent of the available oil. While the effectiveness of any secondary enhanced oil recovery method depends on the individual formation, the injection of water recovery rates range from 5 to 50 percent of any remaining oil which is a significant increase in productivity.

This method is even more productive when there are smaller amounts of primary production. In cases where the water cut reaches a 90 to 99 percent level, it’s no longer an economically viable option. The method can take time. It can take as much as two years of injection to boost production to desired possible levels with some waterfloods. Sometimes the technique isn’t the best option with a given reservoir’s characteristics. There are cases where it can’t be used as in natural gas wells.

Some production teams improve results using heated water in reservoirs, different from steam injection, which helps make the oil itself more fluid, especially in wells with heavier oil. Some treat the water with polymers to increase water viscosity to help promote the movement of oil within the wells.

The Second Most Commonly Used EOR Method

Since water is inexpensive and available in large volumes, it provides an affordable, effective solution to boost oil recovery from production wells. With the right understanding of geological considerations, waterflood can be a successful method of oil recovery in fields of varying sizes and across a wide range of locations.

The Role of EOR Techniques in Revitalizing Mature Oil Fields

EOR techniques in revitalizing mature oil fields

Mature oil fields are fields with production rates that have significantly declined from what they once were. They’ve reached their peak. Many mature fields have old wells and equipment, some with infrastructures that have an above-average risk of environmental or safety issues.

Are these oil fields done? Not necessarily. There are, in fact, many methods and technologies available to revitalize mature fields.

EOR for Revitalizing Mature Oil Fields

There are several ways an aging oil field may be regenerated. It must first be determined what the desired goal of the project is, the target, in order to select the best method to use.

An analysis of the reservoir is a great place to start, evaluating the situation carefully so there are no unknowns pertaining to the project including resources and more. There’s a great variety of software available today to help with the visualization process, modeling, and more to help identify any oil deposits that were previously undiscovered to be your target.

Once your target is designated, you’re ready to choose your recovery method. whether it’s improved oil recovery technology (IOR), enhanced oil recovery (EOR), or a combination of the two. IOR processes include conformance control, gas flooding, horizontal or infill drilling, and waterflooding. EOR processes might include gas injection (hydrocarbons, N2, and CO2), injection of alkali, low salinity materials, polymers, steam injection, surfactants, and thermal technology systems. Some might even elect to makeover their facilities and wells and keep the same production processes.

In using the advanced reservoir-management techniques, however, production companies like Nakasawa Resources can craft rejuvenation plans to greatly boost not only production but reserves as well.

The Right Method for a Specific Field

Mature oil field Enhanced Oil Recovery

For fields where the remaining saturation is considerable, even in part, fluid properties and the reservoir determine which EOR techniques, like steam injection or thermal technology systems, or IOR processes, like waterflooding, are most appropriate. Fortunately, there are many tools available in the industry for screening wells for these methods. The biggest considerations will be economic viability, field location, well integrity, and resource availability.

Some find nearby analogies very helpful because if another field in close proximity was successfully flooded, there’s a good chance that the same method will work for your mature oil field.

Others find reservoir simulation to be very effective in identifying a method to use as they provide good indications of recoveries and rates that can be expected from such a project. Core flooding and lab tests can be important in estimating the results for a considered project.

The Best Candidates for EOR Techniques

Fields with remaining oil saturation of 35% or more make ideal EOR field candidates. Some mature fields have obvious properties conducive to EOR like accessible locations, easy access to an injectant source (CO2, water, etc.), and have viable infrastructures.

If the field has a high permeability or has already been used successfully for IOR methods like water injection, it may also make for a good candidate. The continuity of the reservoir is also a good determining factor. Even so, reservoirs that seem less ideal shouldn’t be dismissed so quickly. If an EOR method could possibly be used on it, the field could be viable and still make a profit.

Challenging Conventional Thinking to Regenerate Mature Oil Fields

With the constantly developing innovation and technology available today, existing methods of enhancing and improving oil recovery will keep mature fields viable. The revitalization projects can be affordable and even increase the amount of oil recovered by as much as 20% and more. Achieving more with less is a beautiful concept, regardless of the industry or application.

The Birth of EOR: How CO2 Gas Works to Rise Oil Recovery Rates

CO2 gas improves oil recovery rates in enhanced oil recovery

The oil industry has devised a method using CO2 gas (Carbon Dioxide) to improve oil recovery rates. Known as Enhanced Oil Recovery (EOR), the practical technique uses CO2 gas and then stores it underground. The method has shown great results when used in improving oil recovery rates and prolonging how long mature oil fields can be utilized. EOR has been effectively used in Canada and Texas where CO2 flooding has not only proven useful but environmentally beneficial as well.

CO2 Used Responsibly

CO2 has been identified by NASA as the largest greenhouse gas contributing to our planet’s climate change because there’s so much of it. Substantial amounts of CO2 are released into the atmosphere each day, mostly from the burning of fossil fuels to generate power. It’s also released into the atmosphere through manufacturing processes like aluminum smelting, the production of petrochemicals and steel. The great need to diminish CO2 emissions has been the focus of scientists in America and Europe wishing to find ways to capture and store CO2 emissions from the underground chimneys of power stations.

Making CO2 A Help Not a Hindrance

The oil industry has made great strides in finding ways to do the same thing, capture and store CO2 emissions underground. Yet, they’ve also found a way to make them useful. Enhanced oil recovery was first used in the 1970s in Texas to try to make mature oil fields last longer and to improve oil recovery rates.

Today, how CO2 gas recovers oil is an improved process involving the injection of compressed CO2 gas into oil-bearing formations by way of injection wells. The CO2 injected flows through and permeates rock structures, swelling and expanding into pore spaces. Oil is pushed out of the rock through fractures in it and up into the production wells. CO2 gas in the oil produced is then separated from the product and recycled so it can be used again for the same process at another time.

The technique results in a 30% to 60% increase in the amount of original oil that can be extracted from the reservoir. It’s an improvement over the 20% to 40% increase achieved with using injections of pressurized water or re-injection of natural gas. EOR is the best choice of method for mature oil fields with more complex geology but that provide heavy oil. How CO2 gas recovers oil is not only a more efficient method but it is also an environmentally responsible use of the gas.

Additional Environmental Benefits

oil recovery with CO2 gas bring environmental benefits

While the recycled use and storage of CO2 gas has obvious benefits for the oil industry, there are additional environmental benefits for people and plant life as well. In the United States, the use of EOR techniques consumes as much as 72 million metric tons of CO2 gas each year. 55 million tons of that originally came from natural sources while 17 million were produced by human activity resulting in pollution.

Since natural gas supplies are limited, EOR becomes an even bigger factor in global CO2 reduction goals. If used by power plants or industrial sites, “next generation” EOR techniques have the potential to capture and contain up to 45 billion metric tons of CO2 which are the equivalent of North America’s total estimated CO2 production from fossil fuel electricity generation for the next two decades.

One company that has made great advances in EOR is Nakasawa Resources. Guided by the founding principle of innovation, the company’s mission is to provide top-level upstream (EOR) solutions for the benefit of all. Established in 2001, they have faithfully served the gas and oil industry, successful in having improved the efficiency of wells in as much as 35% of their production potential. Through the continual development and use of unique engineering, latest technologies, and production maximization efforts, they continue to be a leading upstream technology supplier for the gas and oil industries.